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Tony's Intertwingled Memex • Reference Manual

Microprocessor Heat Sink Volumetric Thermal Dissipation (Computer & Mechanical Engineering)

Formulas & Definitions

A computer systems thermal architect at the UNLV Howard R. Hughes College of Engineering is designing a high-conductivity copper heat-spreader block mounted directly above an enterprise artificial intelligence (AI) accelerator microprocessor.

The heat-spreader block occupies a 3D rectangular box domain in centimeters:

B=[0,4]×[0,4]×[0,2]B = [0, 4] \times [0, 4] \times [0, 2]B=[0,4]×[0,4]×[0,2]
where 0≤x≤4 cm0 \le x \le 4\text{ cm}0≤x≤4 cm and 0≤y≤4 cm0 \le y \le 4\text{ cm}0≤y≤4 cm span the planar die surface footprint, and 0≤z≤2 cm0 \le z \le 2\text{ cm}0≤z≤2 cm represents the vertical thickness toward the finned cooling assembly.

Due to non-uniform computational workload and power gate clustering, steady-state volumetric thermal power generation within the copper substrate is modeled by the spatial scalar density function q(x,y,z)q(x, y, z)q(x,y,z) in watts per cubic centimeter (W/cm3\text{W/cm}^3W/cm3):

q(x,y,z)=3x2yzq(x, y, z) = 3x^2 y zq(x,y,z)=3x2yz

To evaluate the required thermal interface material (TIM) conduction capacity and prevent silicon thermal throttling:

  1. State the formula for the geometric volume V(B)V(B)V(B) of the rectangular heat-spreader block and calculate its value.
  2. Set up the triple integral over the rectangular domain BBB using the differential volume element dV=dz dy dxdV = dz \, dy \, dxdV=dzdydx to calculate the total thermal heat dissipation rate PtotalP_{\text{total}}Ptotal​ in watts (W\text{W}W).
  3. Evaluate the triple integral to find the exact total thermal dissipation rate PtotalP_{\text{total}}Ptotal​.
  4. Calculate the average volumetric thermal generation rate q‾\overline{q}q​ across the heat-spreader block in W/cm3\text{W/cm}^3W/cm3.
  5. Explain how knowing total dissipated thermal wattage and average volumetric heat flux allows computer and mechanical engineers to size forced-air blower CFM requirements or liquid cooling loop flow rates.