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Semiconductor Microchip Non-Uniform Surface Charge Accumulation (Electrical & Computer Engineering) Solution

An integrated circuit (IC) hardware design engineer at the UNLV Howard R. Hughes College of Engineering is analyzing electrostatic charge accumulation on a high-speed microprocessor silicon die. The microscopic planar capacitor plate occupies a rectangular footprint:

R=[0,3]×[0,2](units in millimeters)R = [0, 3] \times [0, 2] \quad (\text{units in millimeters})

During chemical-mechanical planarization (CMP) and high-density ion implantation, dopant dispersion produces an oscillatory non-uniform surface charge density across the die:

σ(x,y)=5xycos⁡(x2y)(nC/mm2)\sigma(x, y) = 5xy \cos(x^2 y) \quad (\text{nC/mm}^2)
where xx and yy are spatial coordinates on the die face.

Step-by-Step Solution:

  1. State the Governing Double Integral Formulation: State the Surface Charge Accumulation Formula (defined in Double Integrals over a Rectangular Region):

    Q=∬Rσ(x,y) dAQ = \iint_R \sigma(x, y) \, dA

  2. Select the Strategically Optimal Order of Integration: Under Fubini's Theorem, the integral can be formulated in either order:

    • If integrating dy dxdy \, dx, the inner integral is ∫5xycos⁡(x2y) dy\int 5xy \cos(x^2 y) \, dy, requiring integration by parts because the derivative of the argument x2yx^2 y with respect to yy is x2x^2, which does not match the exterior factor 5xy5xy.
    • If integrating dx dydx \, dy, the inner integral is ∫5xycos⁡(x2y) dx\int 5xy \cos(x^2 y) \, dx. Here, ∂∂x(x2y)=2xy\frac{\partial}{\partial x}(x^2 y) = 2xy, which matches the exterior multiplier xyxy up to a scalar constant, allowing direct single-step uu-substitution! Therefore, we set up the iterated integral as dx dydx \, dy:
      Q=∫02∫035xycos⁡(x2y) dx dyQ = \int_{0}^{2} \int_{0}^{3} 5xy \cos(x^2 y) \, dx \, dy
  3. Evaluate the Inner Integral (dxdx): Hold yy constant and use substitution:

    Let u=x2y  ⟹  ∂u∂x=2xy  ⟹  xy dx=du2\text{Let } u = x^2 y \implies \frac{\partial u}{\partial x} = 2xy \implies xy \, dx = \frac{du}{2}
    Convert limits for xx:
    At x=0  ⟹  u=0\text{At } x = 0 \implies u = 0
    At x=3  ⟹  u=(3)2y=9y\text{At } x = 3 \implies u = (3)^2 y = 9y
    Substitute into the inner integral:
    ∫035xycos⁡(x2y) dx=∫09y5cos⁡(u)du2=52[sin⁡(u)]09y=52sin⁡(9y)\int_{0}^{3} 5xy \cos(x^2 y) \, dx = \int_{0}^{9y} 5 \cos(u) \frac{du}{2} = \frac{5}{2} [\sin(u)]_{0}^{9y} = \frac{5}{2} \sin(9y)

  4. Evaluate the Outer Integral (dydy):

    Q=∫0252sin⁡(9y) dy=52[−19cos⁡(9y)]02=−518[cos⁡(9y)]02Q = \int_{0}^{2} \frac{5}{2} \sin(9y) \, dy = \frac{5}{2} \left[ -\frac{1}{9} \cos(9y) \right]_{0}^{2} = -\frac{5}{18} [\cos(9y)]_{0}^{2}
    =−518(cos⁡(18)−cos⁡(0))=−518(cos⁡(18)−1)=518(1−cos⁡(18))= -\frac{5}{18} \Big(\cos(18) - \cos(0)\Big) = -\frac{5}{18} (\cos(18) - 1) = \frac{5}{18} (1 - \cos(18))
    Note that the argument 1818 is in radians. Using cos⁡(18 rad)≈0.660317\cos(18\text{ rad}) \approx 0.660317:
    Q=518(1−0.660317)=518(0.339683)≈0.09436 nCQ = \frac{5}{18}(1 - 0.660317) = \frac{5}{18}(0.339683) \approx 0.09436\text{ nC}

Meaning of the Answer & Real-Life Application:

  • Quantitative Interpretation: The total net stored electrostatic charge is Q=518(1−cos⁡(18)) nC≈0.0944 nCQ = \frac{5}{18}(1 - \cos(18))\text{ nC} \approx 0.0944\text{ nC} (94.4 pC94.4\text{ pC}). The alternating harmonic behavior of cos⁡(x2y)\cos(x^2 y) produces localized positive and negative charge pockets across the die surface that partially cancel, leaving a modest residual positive net charge.
  • Engineering Application: In sub-micron semiconductor manufacturing, parasitic capacitive charge changes the gate switching delay τ=RCparasitic\tau = R C_{\text{parasitic}}. Computer and electrical engineers model surface charge accumulations via double integrals to design on-chip electrostatic discharge (ESD) protection clamp circuits and verify signal timing margins in clock distribution trees.